Manufacturers are always looking for new ways to leverage technology to extract, process, and visualize data to gain insights for their businesses. These insights help to inform business decisions, allowing manufacturers to get the most out of their operations by maximizing efficiency and productivity.
Additionally, clear, accurate production data has become critical for demonstrating compliance during audits by regulatory bodies—particularly in industries like pharmaceutical and medical device manufacturing.
In order to ensure the integrity of the data being collected, regulators and governing bodies have put in place a number of guidelines for manufacturers to follow. In particular, the US Food and Drug Administration (FDA) has provided outlined a set of principles known as ALCOA to help guide practices surrounding data collection and integrity within the life sciences industry.
In this post, we’ll explore the ALCOA principles, their meaning, and how life sciences manufacturers can apply them to their operations.
What is ALCOA?
ALCOA is a set of guiding principles outlined by the FDA that helps govern data integrity in the manufacturing industry. It was established in 2018 as guidance for manufacturers responsible for data integrity as outlined by 21 CFR Part 11.
In particular, regulated manufacturers like those in the life sciences industry use these principles in their operations to demonstrate that their product was made safely following the validated processes outlined by the manufacturer.
The term ALCOA is an acronym entailing the various principles as defined by the FDA. It stands for Attributable, Legible, Contemporaneous, Original, and Accurate.
By embracing these principles across a company’s data management system, businesses can ensure that the data they’re collecting is accurate and that outlined processes are being correctly followed.
As the manufacturing landscape has evolved to adapt to changes in processes and technologies, regulatory bodies have expanded the ALCOA principles to further support life science manufacturers through good documentation practices. Consequently, the accepted set of principles now includes Complete, Consistent, Enduring, and Available. Together, these good documentation principles are referred to as ALCOA+.
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Why ALCOA Matters for Compliance
In regulated manufacturing, data integrity isn’t a nice-to-have. It’s the backbone of compliance. FDA, EMA, and WHO may have different rulebooks, but they all expect the same thing at the core: records that follow ALCOA.
Take the FDA’s guidance on data integrity and CGMP. It doesn’t leave much room for interpretation like records need to be attributable, contemporaneous, complete, and consistent from the moment they’re created through their entire lifecycle. EMA and WHO echo the same principles in their documentation and manufacturing practice requirements. Wherever you’re operating, ALCOA is the common standard for whether a record can be trusted.
And the reason it matters is simple: most audit findings come back to weak documentation. A missing timestamp, an overwritten entry, or a file no one can access as those gaps aren’t clerical mistakes. They put product quality at risk, can invalidate batches, and give regulators grounds for enforcement.
In GMP and GxP environments, that’s a line you can’t afford to cross.
ALCOA is proof of control. It’s the link between what happened on the shop floor and the record you show an inspector. If the record isn’t reliable, unaltered, and reviewable on demand, compliance breaks down.
Digital systems raise the bar even further. With ALCOA+ principles like “Available” and “Enduring,” it’s not just about capturing data correctly, it’s about making sure that data stays intact and accessible over time. The right tools don’t just let you check compliance after the fact. They enforce good practices at the moment, so you’re not relying on cleanup later.
What are the 9 principles of ALCOA?
Now that we’ve outlined the basics of ALCOA, let’s dive into the specifics of each principle:
1. Attributable: This principle requires life sciences manufacturers to identify and record the entity responsible for acquiring or using a given data point. Additionally, manufacturers should state the date and time of data collection.
These identifying features provide more information about the data, allowing manufacturers or compliance auditors to have a more representative picture of a particular data set.
2. Legible: In less advanced manufacturing operations, businesses rely more heavily on paper-based records. Unfortunately, such records are more susceptible to human error, making the data more difficult to read.
Modern operations use digital data extraction and recording mechanisms, reducing error and making the data more legible.
3. Contemporaneous: When harvesting data, manufacturers must ensure they record the precise time of collection. Additionally, the records should also show the time of any subsequent document modifications.
4. Original: Manufacturers should always use the original data in their master record. Further data processing requires the initial primary data instead of copies or secondary sources.
5. Accurate: Good documentation practices require manufacturers to input correct and unedited data. Otherwise, data analysis returns unrepresentative information that tarnishes the resultant business decisions.
6. Complete: Life sciences manufacturers should keep all data generated. Even when the original data points aren’t in use, there should be a complete audit trail that features the data modifications and the time any such edits were made.
7. Consistent: Related to the completeness, data records should also be consistent. In other words, data should be the same when accessed from anywhere within your system.
Furthermore, one should be able to follow any modifications sequentially to get a consistent picture.
8. Enduring: Records and information should be stored long after the data collection. In life sciences, this vital data might be referred to down the road – years or decades. Businesses usually make use of local and cloud-based backups to keep data for long periods.
9. Available: While it pays to store data for long, it’s even more important to retrieve that long-stored data whenever needed. Therefore, good documentation practices should involve making data available whenever authorized entities require access.
Examples of ALCOA in Manufacturing
ALCOA principles sound straightforward on paper, but that’s exactly where things often go wrong.
Take a typical paper-based process. An operator records a temperature reading during a batch process. The entry is illegible. There’s no timestamp. The sheet is later scanned, stored in a filing cabinet, and hard to retrieve during an audit.
Now imagine that same process in a digital system. The temperature is captured automatically from a sensor. The data is timestamped, attributed to the operator’s login, and stored in a secure, searchable archive. A deviation triggers a flag. A supervisor is notified in real time.
Same intent. Very different outcomes.
Paper makes ALCOA hard. Digital makes it enforceable.
Here’s a side-by-side look at how manual vs digital systems stack up when it comes to ALCOA+ compliance:
Aspect | Manual (Paper-Based) | Digital (e.g., Tulip MES) |
Attributable | Handwritten initials can be ambiguous | User logins and audit trails ensure traceability |
Legible | Subject to handwriting issues or damage | Standardized digital inputs and formatting |
Contemporaneous | Delayed or batch-entered data is common | Real-time data capture at point of use |
Original | Risk of copies, edits, or missing records | Original entries are secured and version-controlled |
Accurate | Prone to typos, skipped fields | Validations prevent errors before submission |
Complete | Fields may be missed or incomplete | Required fields and logic checks ensure completeness |
Consistent | Varies by operator or shift | Standardized workflows across teams and sites |
Enduring | Paper degrades or gets lost | Secure, cloud-based long-term storage |
Available | Retrieval is slow and manual | Instant search and retrieval for audits or reviews |
The takeaway here is that digital tools don’t just support ALCOA, they operationalize it.
By embedding compliance into the process itself, they reduce the chance of human error, improve traceability, and simplify life for quality teams and auditors alike.
The importance of data integrity in life sciences manufacturing
As earlier mentioned, manufacturers in the life sciences industry face a significant amount of scrutiny when it comes to the products they create due to the potential impact on the wellbeing of the end consumer.
Given the regular oversight and frequent audits by regulatory bodies like the FDA, it’s imperative that manufacturers account for ALCOA+ principles in order to achieve and maintain GMP compliance.
In addition to the compliance aspect of data integrity, manufacturers rely on production data to help guide their business decisions. If the data is inaccurate, inaccessible, or difficult to read and interpret, it becomes nearly impossible to drive continuous improvement or make sound business decisions.
Ultimately, manufacturers rely on clear, accurate data not only to ensure the safety and traceability of processes and products, but also to help identify points of inefficiency across their operations to enable supervisors to issue corrective actions.
Streamlining data collection with manufacturing software
As we’ve outlined, ensuring data integrity by following ALCOA+ principles has become table stakes for manufacturers in the life sciences industry. However, this can become needlessly difficult for manufacturers that are still leveraging paper records in their operations.
Such approaches result in more errors, rendering the data unusable. Additionally, manual collection methods might skip over some vital and supportive data points, providing manufacturers with incomplete or non-actionable insights.
For example, we’ve worked with many manufacturers that have historically documented their batch records or history records using pen and paper, and as a result, have run into issues with inaccurate or illegible data entry. This creates a massive headache when it comes to regulatory audits.
To avoid these issues, manufacturers have turned to solutions like Tulip to help automate data collection, enabling businesses to digitize their production records and eliminate human error from their compliance procedures.
Using our Digital History Record app, manufacturers are able to account for every ingredient, activity, and person involved throughout a given production process, creating a digital audit trail that ensures all ALCOA+ principles are accounted for.
If you’re interested in learning more about how Tulip can help you simplify and automate your production records, reach out to a member of our team today!
Summary
ALCOA and ALCOA+ principles are the foundation of data integrity in regulated manufacturing. They set the expectations for accuracy, attribution, and long-term availability so records remain reliable under GMP and GxP.
When these requirements are followed, records hold up during audits, provide clear evidence in investigations, and support sound decisions in daily operations.
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ALCOA+ isn’t written into law, but the FDA and other regulators reference it often. In real-world compliance work, it’s treated as the baseline. If you’re operating in a regulated environment, you’re expected to follow it.
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They can cover a few of the principles, but usually not all. Spreadsheets don’t have strong controls for things like audit trails, versioning, or user tracking. Unless they’re locked down with strict governance, they’re a weak spot for regulated recordkeeping.
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Machine data isn’t exempt. It still needs to be accurate, attributable, and secure. That means sensor outputs should be tied to specific equipment IDs, every event should be timestamped, and raw records must be preserved as read-only.
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It depends on the regulation. FDA, EMA, and ISO all have slightly different retention rules anywhere from a year to well over a decade. The important part is that records stay accessible and intact for the full required period, especially for critical products or processes.
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Auditors often find things like missing timestamps, data that’s been overwritten, inconsistent formatting between shifts, or records that can’t be retrieved. Most of these issues come from old systems or manual processes that weren’t designed with compliance in mind.
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